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Date:  1-8-2019
Number of Hours:  2.80
Manual Reference:  20-06
Brief Description:  Lower Winglet installation

Shaped fillet core right Wing lower join, with sanding drum, dremel die grinder bit and various bits of pipe with sandpaper wrapped around.

Trimmed left lower Winglet attach with hacksaw blade and chiselled/sanded/grinded off drips and blobs.

Blanked off remaining internal rudder bellhorn pockets with bits of foam and covered joins with masking tape.

Decided to shape the next fillet in position, so attached 1" square fillet to left Winglet join with urethane bond. Tape from last time didn't work well, so attached with clamps.

Roughly shaped wingtip filler blocks from wing foam and attached with urethane bond.

After a break rivetted some 1/8" slugs of 2024-T3 to the wingtip light mounts, with pilot holes for eventual M3 screws.

Started shaping wingtips.
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Hacking away

Hacking away

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Shaping, shaping

Shaping, shaping

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Wingtip light mounting plate

Wingtip light mounting plate

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