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Date:  1-14-2018
Number of Hours:  3.90
Manual Reference:  19-03
Brief Description:  Left Wing Cores

Made Aileron Torque Tube cut in LFC 1. Noted afterward the core would not come out, even though the exposed ends were loose. Hooked them out and note they taper to a point, and the hole is restricted to a saw width slot in the middle. WTF??? Could Viki have gone the wrong way around the circle??? Eventually figure out the circular template was reversed, I had cut the templates in opposite directions. Replaced circular template in the correct direction and recut with no problems. Amusing pictures below.

Made square inbound cut on LFC 1.

Made profile cuts center and outboard cores.

Made Shear Web cuts outer/center/outboard blocks. Became convinced center block was tapered the wrong way for the Left Wing, agonised about it for a while, decided I had got it right after all.

Made Aileron and conduit cuts center/outboard blocks.

Made bandsaw cut in LFC 1 root piece using wire saw held vertically in workbench. Worked better. Not perfect, but better.
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Amusing result of having one template on backwards...

Amusing result of having one template on backwards...

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Hot wire bandsaw...

Hot wire bandsaw...

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Cutting the outboard core

Cutting the outboard core

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