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Sonex 1093 Construction Log
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Date:  2-14-2009
Number of Hours:  4.00
Manual Reference:  W03-01R
Brief Description:  Ailerons: RH Aileron Hinge and Outside Tip

* Drilled, deburred and clecoed aileron hinge.
- Made sure all ribs were clecoed in place (top and bottom) before drilling to make sure the aileron couldn't twist out of shape. Seemed to work very well. Hinge is very straight.

* Trimmed the skin for the outside rib installation.
- Needed to peel off the protective covering and redo the measuring and marking.
- Used Dremel tool to notch the sharp edge bends.
- Used right and left snips to trim out about 1/16" from the line.
- Used the Vixen file to get right to the line - worked beautifully.
- Put masking tape on the inside of the skin and the corners of the file to avoid gouges.
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Installing RH Aileron Hinge

Installing RH Aileron Hinge

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Used Dremel to notch the corners, snips to cut close to line.

Used Dremel to notch the corners, snips to cut close to line.

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Tip rib trial fit. Next session - install tip and final riveting.

Tip rib trial fit. Next session - install tip and final riveting.

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