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Sonex 1093 Construction Log
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Date:  2-8-2009
Number of Hours:  0.75
Manual Reference:  W03
Brief Description:  Ailerons: Work on Counterbalance Assembly #1

My advice is, follow the plans advice and start by clamping the lead counterbalance between the plates to line things up before drilling. I did this first one backwards. It came out OK, but was a lot harder to get things squared up. I ended up clamping the lead weight in place everything eventually fell into place.
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Drilling first plate to rib

Drilling first plate to rib

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One side drilled and clecoed

One side drilled and clecoed

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Trying to line up second side for drilling

Trying to line up second side for drilling

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