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Sonex 1093 Construction Log
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Date:  2-3-2009
Number of Hours:  4.75
Manual Reference:  W04
Brief Description:  Ailerons: Cutting the lead counterweights

* Hand sawed the lead counterbalance block with a hacksaw in the garage. Took about an hour. Wanted to keep any lead particles out of the house. The handsaw made it easier to control the scattering of the particles - much better than using the bandsaw. Captured them on paper and carefully vacuumed the area afterward.

* Cut a wood rib template to drill against for the aileron skins. Drilled pilot holes in the RH aileron skin for the center and inboard ribs and clecoed them in place.

* Drilled, updrilled and deburred the RH aileron drive assembly W04-05R.
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Hand sawn counterbalance weights

Hand sawn counterbalance weights

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RH Aileron Drive Assembly

RH Aileron Drive Assembly

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