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Sonex 1093 Construction Log
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Date:  3-10-2008
Number of Hours:  3.00
Manual Reference:  SNX-T09
Brief Description:  Vertical Stab Main Spar Assembly

* Still working on T09-01 V.S. Main Spar Ass'y. Trying to drill through 5 pieces. Messed up T12-05 Angle when drilling (it slipped and one hole is off).
* Used a #11 drill for one of the 3/16" bolt holes for AN3 bolts. Seems too loose, but 3/16" drill is fairly tight.
* Called Kerry Fores @ Tech Support and he says either is OK. I feel better with a tighter fit and will go with the 3/16" drill bit for the rest of the holes. They will support shear loads better, which is the purpose of the bolts.
* Kerry says, "Nothing on the Sonex is critical."
* Asked Kerry if it was OK to unbend and rebend a channel spar where the bend was off by 1/4" or so. He says he doesn't advise it. I'll plan to remake the 2 pieces (T10-02 and T10--03) later before assembly of the Vertical Stabilizer.
* Says he will look at my emailed photos of defective Spinner and let me know if they'll replace it.
* Drilled and deburred final #30 rivet holes and all bolt holes in T09-01.
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