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Sid & Houston Mayeux Project
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Date:  10-22-2012
Number of Hours:  3.00
Manual Reference:  Firewall pass-thru
Brief Description:  Installed first major firewall electrical pass-thr

I picked up two firewall pass-through kits from Avery Tools, and installed the first one near the battery. First step took some time and patience: I used a step-drill to drill the 1 1/8" hole. I should have used more lube: I ended up deforming the hole slightly, giving it a raised edge on one side. Filing the edge down tended to enlarge the hole, so I kept that to a minimum.

With the hole complete, I mated the pass-through tube and mounting plates through holes I match-drilled with the tube's holes. I didn't skimp on the heat-resistant RTV.
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Step-Drilling the 1 1/8

Step-Drilling the 1 1/8" hole

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Installed

Installed

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Not skimping on the heat-resistant RTV

Not skimping on the heat-resistant RTV

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