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Sid & Houston Mayeux Project
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Date:  6-29-2013
Number of Hours:  4.00
Manual Reference:  Rudder caps
Brief Description:  Installing the bottom and top rudder caps

Today I attached the rudder bottom and top caps. The bottom cap went on easily after I carefully marked and measured drill points with just over 2" spacing.

The top cap took some sanding and cutting. The top cap's rear-most flange had to be cut off (about an inch forward) so that it would fit inside the rudder's skin flanges. I also sanded the top cap's flanges so that they would fit inside the rudder skins but not be forced upward by the top rudder rib. Once the fit looked good, I match-drilled using the pre-drilled skin holes, deburred, dimpled, and pop-riveted.
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Marking the rivet hole drill points

Marking the rivet hole drill points

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Match-drilling the rivet holes

Match-drilling the rivet holes

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Riveting on the top cap

Riveting on the top cap

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