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Sid & Houston Mayeux Project
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Date:  1-30-2011
Number of Hours:  1.00
Manual Reference:  Elevator
Brief Description:  Bending the elevators' skin trailing edges

With all stiffeners and trim panel attached, it's time to bend the elevator skins' trailing edges. Unlike the rudder which had two seperate skins joining at the trailing edge, the elevator's skins are single-piece bent at the trailing edge. The trick: Fold it precisely and consistantly, with a defined bend point and no bulges for the entire length of each trailing edge.

To achieve this I constructed a bending brake from two halves of a 2"x8"x8' piece of lumber. I stacked the two pieces flush, then mounted heavy-duty hinges on one side. This allows the piece to open/close like a book. Houston held the skin in place with the trailing edge up against the hinges, and I (being heavier) 'closed the book' on the skins.

The results speak for themselves.
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Positioning the trailing edge in the bend brake

Positioning the trailing edge in the bend brake

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Bending the trailing edge

Bending the trailing edge

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2 skins, nice and straight

2 skins, nice and straight

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