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Bobs Ten
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Date:  12-11-2013
Number of Hours:  3.90
Manual Reference:  OP-36-2.1>9, -3.1
Brief Description:  Install Wingtip Landing Light

1124 - 1200 - 1242 - 1600

Trim perimeter of light retainer plate.

Debur and smooth all edges using bench sander, s/b wheel.

Mark and cut compression springs. Smooth cut ends.

Fabricate six light mount bushings using tube jig at 90 degrees and 70 degrees.

Smooth edges of bushings using s/b wheel.

Copy printed template, layout holes for Aeroled Pulsar NS90.

Attach template to wingtip recess, drill mounting pilot holes. Final drill and nut plate installation will occur when lights are purchase to ensure light assembly will have adequate clearance beneath wingtip lense.

Center light base plate on recess face,

Match drill mount holes in wingtip using #40 drill, cleco as drilled.

Mark back side of base plate to indicate wingtip surface.

Remove base plate.

Trim base plate to line, debur and smooth all edges using bench sander, s/b wheel.

Using nut plates, locate and drill mounting holes. Deburr and machine counter sink holes.

Layout area to be removed in wingtip recess.

Remove this area, debur and smooth all edges using Permagrit tools and 180 s/p.

Cleco nut plates to recess face.

Rivet nut plates using p-squeezer.
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