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Bobs Ten
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Date:  11-3-2013
Number of Hours:  2.50
Manual Reference:  23-3.2>5, 23-4.1
Brief Description:  Aileron Bellcrank and Pushrod

1654 - 1924

Layout bellcrank to aileron pushrod per plans.

Drill pilot holes, per plans using drill press, vee block, and #40 drill, 8x.

Debur holes.

Insert threaded rod ends into pushrod.

Match drill holes in threaded rod ends, cleco as drilled.

Debur holes.

Rivet threaded rod ends to pushrod per plans.

Install rod end bearings and jamb nuts. Two bearings are temporarily installed on the ailerons.

Fabricate two W-1031 spacers from AT6-058 x 5/16 aluminum.

Verify length of aileron bellcrank bushing. Reduced length using bench sander.

Debur and smooth all edges of bushing.

Debur bellcrank holes for bushing.

Verify AN4 bolt fits bushing.

Install Roll servo hardware on right aileron bellcrank.
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