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Bobs Ten
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Date:  3-28-2018
Number of Hours:  3.50
Manual Reference:  
Brief Description:  Install Aerosport Panel

1518 - 1848

I received the AN3-52A bolt from ACS today. This bolt will be used to extend the friction knob assembly to outside of the CF lower console. I will be using a round knurled knob, which will arrive tomorrow.

I fabricated a spacer to rough length using the Smithy to face the ends.

Next I worked on the lower console. The final opening was marked and trimmed. All edges were deburred and smoothed.

Holes were final drilled for 6-32 hardware using a #28 drill.

Standard techniques were used to install nut plates around the perimeter of the lower console.

The three holes common to the upper panel were final drilled using a #28 drill. Nut plates were also installed in these locations on the baskside of the panel per Aerosport's instructions. I opted to use Cherry CCC-32 Flush SS blind rivets to secure the nut plates to the panel, as it would have been problematic to buck the rivets traditionally. The squeezer was not an option in this location.

Lower console and insert was installed with clecos and fit was verified.
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