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Bobs Ten
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Date:  8-26-2016
Number of Hours:  1.60
Manual Reference:  46-5.3
Brief Description:  Install Axle Extensions

1900 - 2036

Remove two right side brake lines as I feel that they are too long.

Install chafe guard on new brake lines from TS flightlines. I used one straight flare to flare length of 16.25" and one straight to center of hard 90 of 17". If I did it again, I would use a 15.75 flare to flare length on the straight line.

Install new brake lines and tighten fittings.'

Remove axle nut.

Slot axle nut per Matco instructions using Smithy and 1/8" mill.

Ream hole in axle nut for Cleaveland Tool axle extension using .311 reamer.

Install axle extension using AN5 bolt, torque bolt.

Using pre drilled holes in axle extension, drill AN5 bolt for cotter pin using #40 drill.

Install MS24665 cotter pin to safety AN5 bolt.

Install axle nut on axle, tighten to remove play and prevent seal rotation per Matco instructions.

Install MS24665-360 cotter pin to secure axle nut. I found that placing duck billed pliers just below cotter pin head and creating a single 50 degree bend allowed easy installation of the pin.

Repeat for other side.
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