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Safari Helicopter Construction
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Date:  3-25-2007
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Preparing to cut Instrument Panel

Since the cabin is at my buddies paint shop, I now will have more time to work on the instrument panel. I began by cutting the blank from 1/8" aluminum. With the number and size of the cut-outs, I thought a thicker gage would be sturdier and have less chance to let the instruments vibrate. The increase in weight is insignificant. After cutting out the blank, I coated it with a light coat of flat black spray paint. I will then scribe the instrument /switch cutouts thru the paint.
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Using template for sizing

Using template for sizing

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Cutting the .125

Cutting the .125" Aluminum Panel

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Applying Krylon for scribing

Applying Krylon for scribing

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