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Safari Helicopter Construction
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Date:  7-26-2009
Number of Hours:  1.50
Manual Reference:  
Brief Description:  Door Fabrication

The door frame tubing can be formed into shape by hand using nothing more than a pulley clamped into a vise.

I decide to make a jig to form the tubing to instead. The first step was to make a poster board cutout of the opening of the door.
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Preparing the poster board template

Preparing the poster board template

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Plywood to hold the cardboard in place while tracing

Plywood to hold the cardboard in place while tracing

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Cut to fit

Cut to fit

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