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Date:  8-26-2012
Number of Hours:  4.13
Manual Reference:  6-8 and 6-9
Brief Description:  Repaired bender, drilled out counterbalance, and c

Today was a busy day. I first started by repairing the hinged bender to finish bending the elevator skins to the proper angle. I used much sturdier hinges with staggered holes so that the wood wouldn't split. That worked well. I then bent the right and left elevator skins to the proper angle to give the trailing edge a much sharper edge.

I then moved on to clecoing together the outboard and counterbalance ribs after I finished their edges on the scotchbrite wheel. I then assembled these ribs with the counterbalance weight and drilled the holes through the counterbalance weight with a #12 drill bit. I needed to lubricate the drill bit while drilling in order to keep it from jamming in the lead as the lead gums up.

Next I clecoed the right elevator skin onto the understructure and then drilled out the matched holes with the #40 drill bit. I also clecoed on the control horn and drilled it out as well. Lots of pictures today on this work.
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beefier hinges worked great

beefier hinges worked great

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Back in business to bend the trailing edge

Back in business to bend the trailing edge

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Comparison of the left bent skin bent with the right which is not bent yet

Comparison of the left bent skin bent with the right which is not bent yet

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