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Date:  10-11-2009
Number of Hours:  5.00
Manual Reference:  
Brief Description:  Fitted new W423 joint plate and fitted tank skin

This time I wanted to make sure I didn't mess up drilling the inboard rib of RWLE. I took my time to layout the holes. The steel ruler is clamped to the z brackets to put some pressure on the rib to make sure it stayed in position while match drilled flange using spar as guide. I temporarily installed the scrapped W423 joint plate as shown to makes sure the rib was centered correctly. I then drilled the bottom flange followed by the skin to rib holes. Then I inserted the new joint plate and match drilled joint plate and rib flange using skin holes as guide. Again to make sure I did not repeat mistakes I previously made, I checked position of each drilled hole in rib flange. I clecoed each hole drilled up towards the nose as I went along. The result this time was perfect.

I then clecoed the RW tank to check the fit at the joint plate....perfect fit. No adjustments required.
I then removed the tank skin, positioned the ribs and match drilled the rib rear flange to z brackets. After this I clecoed top skin to rib and pulled skin tight and clecoed bottom skin. I checked the fit again at the joint plate and it was still perfect. Even the joint between tank skin and wing skins turned out perfecto!
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Positioning inboard rib of RWLE

Positioning inboard rib of RWLE

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RW tank being pulled tight over ribs - bottom side view

RW tank being pulled tight over ribs - bottom side view

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Top view of tank being pulled tight

Top view of tank being pulled tight

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