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Date:  7-6-2010
Number of Hours:  2.50
Manual Reference:  
Brief Description:  Prep tank and baffle and bent fuel sender rod

I roughed up all sealing services with 120Grit aluminium oxide and taped up the adjacent areas to avoid getting sealant all over the place.

I also bent the fuel sender rod per the drawing. Using the bend equations, I tested the dimensions on welding rod and fine tuned the dimensions. Once satisfied, I bent the rod per final dimensions.

I used 0.214 bend allowance, so the first bend line is 3.0 - 0.214 = 2.786. First bend was right on 3 inches, but 2nd bend was slightly off but acceptable
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Preping tank baffel for sealant

Preping tank baffel for sealant

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Roughed up the cooresponding area on tank skin

Roughed up the cooresponding area on tank skin

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