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Date:  12-17-2016
Number of Hours:  2.50
Manual Reference:  9225501-LOG-03.016
Brief Description:  1: Dimpling and Alodine

After getting to know my new dimpling pliers yesterday, today I set about dimpling all the #40 holes in the rib flanges (except the ones in the main rib tabs that fit under the front spar flanges). 260 holes in all. Didn't take long, but did have a sore hand when done.

Next up I got on with corrosion proofing all the bits. I bought an old desk from a local Roxby lady on "Buy, Sell, Swap", and am now using this as my chemical bench. First up I gave each part a wipe over with isopropyl alcohol to get rid of ink and oils. Then I have four baths set up:

1: Alumibrite - a bit over one minute in here to etch the alclad surface
2: Water rinse
3: Alodine - three minutes
4: Water rinse

After the final rinse the bits are left to air dry. Throughout the process I wore nitrile gloves, and handled each part with a pair of long tongs as much as possible.

The bottom photo shows the left wing ribs after alodining. I placed an unalodined rib in the foreground for comparison.
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All horizontal stabiliser ribs now dimpled

All horizontal stabiliser ribs now dimpled

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My chemical lab

My chemical lab

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Nicely alodined wing ribs

Nicely alodined wing ribs

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