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Date:  9-15-2014
Number of Hours:  5.00
Manual Reference:  
Brief Description:  Vertical Stabiliser

Very frustrating day today. Clecoed the rear spar components together to find that on one side, the spar/doubler flange holes do not align at all - at least half a hole out. The next problem is to do with installing the rivnuts, either my brand new M3 mandrel is undersize or the rivnut threads are over size (or a combination of both). As soon as I start to squeeze the rivnut pliers, the mandrel strips through the rivnut thread leaving the rivnut free to spin in the hole. I managed only 2 decent installs out of at least 8 attempts.
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Flange holes don't line up

Flange holes don't line up

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Half a hole out

Half a hole out

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66.66% is not a pass

66.66% is not a pass

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