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Date:  1-30-2008
Number of Hours:  4.50
Manual Reference:  6W6 1-3
Brief Description:  Deburr rear ribs, build aileron bell crank support

1. Deburr edges and lightening holes of all 18 rear ribs. This time I put the Merit emery cloth wheel in my die grinder and used that to smooth the edges of the lightening holes after knocking down the major burrs with a half round file. The two larger holes in every rib did not have a burr. The two smaller holes usually had a significant burr. See Fig. 1

2. Cut the aileron bell crank supports from the 1x1.5x0.125" angle blanks. I used a hack saw for the rough cuts, trimed down with a vixen file, and finished with a mill file. In reviewing the dwg. 6-W-6 just now, I realized that I neglected to cut the base of the supports down to 20-mm width. I need to do that next. See Fig. 2
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Deburring lightening holes

Deburring lightening holes

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Aileron bell crank supports

Aileron bell crank supports

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