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Date:  10-6-2014
Number of Hours:  2.50
Manual Reference:  7-11
Brief Description:  Drill and cleco aileron stiffeners

bought 2 2x2 3/8 inch plywood to drill into and to use as backing when back riveting the stiffeners to skins. back rivet bar (six footer) is real close to 3/8". So is back rivet plate.
Instructions say to drill into table - I'm guessing to make sure skins stay as flat as possible??
Plywood boards save the new top of the new table.
Drilled out left aileron / stiffener skins. Used tape as drill stop to keep from drilling too deep into new table top.
test fitted the skins to the spar and its a good thing I did! There is a difference between inside and outside of the skin on how it fits to the spar (holes lining up.)
Had top skin "upside down" I guess I got lucky on the bottom.
Lucky nothing was riveted yet - would have to had drilled out all top skin stiffener rivets.
Test fitted right aileron skins - bottom was "upside down" top ok
GOOD THING I CHECKED!!
Next is disassemble, remove blue plastic from inside and outside. Deburr and prime
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Laid out for drilling

Laid out for drilling

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Tape for drill stop

Tape for drill stop

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Left skins done.

Left skins done.

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