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Date:  2-20-2012
Number of Hours:  2.00
Manual Reference:  
Brief Description:  Jig for enlarging phenolic wheel pulley bore to 5

Some of the phenolic wheel pulleys had to have their bores updrilled to 5/16 inch. No real good way to hold them in a vise so I made this little jig out of a couple of pieces of cedar board. Took 2 pieces of cedar and line drilled 3- 1/8" holes and then updrilled the two outer holes to facillitate some 10/32 screws. Took a 1' wood paddle bit and drilled down in the middle hole about 1/8" into each piece of wood. Countersunk the bottom piece where the 10/32 screws are so it would lay flat in my drill press vise and line drilled the 5/16 hole in the center hole of the jig. Clamped the phenolic wheel betwent the 2 pieces of wood and drilled the 5/16"holes.
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Top view of bottom piece in vise.  Top piece on edge at top of photo

Top view of bottom piece in vise. Top piece on edge at top of photo

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Side view of wheel clamped between 2 pieces of wood

Side view of wheel clamped between 2 pieces of wood

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Completed hole on right

Completed hole on right

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