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Deems RV10 Project
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Date:  6-6-2007
Number of Hours:  4.75
Manual Reference:  Sec FF2-plenum6
Brief Description:  Sec FF2 Plenum step 6

Finished up most of the baffling work, Added two blast tubes (1 for each mag) by drilling .070: hole and inserting some ov Van's corrugated tune in each. Secured them with tie wraps on ea side. Added the Air duct for the scat line to the heat muffs and the sparkplug grommet to the back of #5 baffle. I'm waiting on a fitting from ACS to add the the back of #6 to route the purge valve control cable through and an integral firesleeved hose to route through back of #5 then the baffling will be done. Cut out the top of the plenum over the oil filler cup, and match drilled plenum and cup. Then installed #8 nutplates on the cup and secured to the plenum with Satinless steel screws. Now that I've figured out the routing of the purge valve control cable, when I position the control arm for the purge valve, it interferrs with the plenum, I figured out how big of an area I needed to 'bump' out and then fashioned a foam plug that I wrapped in Saran wrap, and taped/wedged in place. mixed some micro for a fillet around the base, anbd then layed-up a single ply of 6oz. and put peel ply around the perimeter, When the single layup is cured, I'll remove the plug and then add 2-3 more plys from inside of the plenum. Most of the structural changes to the pleum are done, the rest of the work will be to make it look good (cosmetics)
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Air duct for heat muffs and sparkplug grommet

Air duct for heat muffs and sparkplug grommet

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Oil filler cup mated to plenum w/ nutplates and screws

Oil filler cup mated to plenum w/ nutplates and screws

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"Bump" for fuel purge valve

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