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Deems RV10 Project
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Date:  7-5-2006
Number of Hours:  3.75
Manual Reference:  Sec 41-2
Brief Description:  Sec 41-2 panel inserts installed

Drilled inserts and installed nutplates on fiberglass panel for attaching the panel inserts. some of the attachpoints are also common to the panel attach support so in those cases I installed the nutplates on the panel attach support rather than on the fiberglass flange. I countersunk the holes in the inserts. I have one problem, that I need to fix. When I redid the flange on the pilot window, I didn't get it all level in the same plane so the upper left corner is about 1/2" too deep. I'll take the panel off, put saran wrap around the insert and build the area under the corner up w/ a micro/flow mixture, and then sand smooth. I still need to fashion a method for attaching the lower corners of the panel to the fuse/longeron to stiffen everything up. Also need to cut out the console cover and mount.
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Installing nutplates to the attach support bracket for the upper holes

Installing nutplates to the attach support bracket for the upper holes

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All of the panels installed.

All of the panels installed.

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Console temp fit.

Console temp fit.

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