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Dugans' Skybolt Web Site
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Date:  3-2-2013
Number of Hours:  6.50
Manual Reference:  
Brief Description:  Aileron Rigging

Began the process of riggin the lower ailerons. We machined the female portion of the hinges from 7075 aluminum to accept the male part that contains the bearing (KP for 1/4"); layed out ailerons to the wing cove and clamp in place. Painful care was taken to ensure that the aileronswere centered and well aligned. Spot drilled the aileron spar. Using a drill jig fashioned from a piece of oak and 2 inches of bushing stock, I drilled the aileron spar with 1/64 drill and reamed to size for 3/16 bolts. I will later dril to accept a busing.
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