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Date:  3-13-2020
Number of Hours:  3.00
Manual Reference:  
Brief Description:  Propeller Integration

Plans:
1. Integrate the propeller with the engine. I need to do a few things before hooking it up to the engine. I want to verify the bolt hole dimensions needed for the prop extension. I also need to measure the Mass Moment of Inertia of the prop. The propeller flange has a limit of 6000 kgcm^2.
Status: I received the propeller from Culver Props yesterday. It is beautiful. I was able to measure the holes no problem. Determining the Mass Moment of Inertia is a little more difficult. Because the math is hard it is easier to measure it than calculate. Measuring it requires the construction of a Bifilar Pendulum jig. Basically you suspend it from 72" long wires spaced 1' apart. Then you rotate 5-10 degrees, release it and measure the period for a cycle. It creates a pendulum in the horizontal plane. The following equation is used:

I=W[rT/(2Pi)]^2/L

Where:
I = Inertia in slugs/ft^2
W =Weight in pounds of the test item (propeller)
r = Radius of the wires from the center of rotation in feet (6 inches)
T = Time in seconds for each oscillation (use average over 30 oscillations)
Pi = 3.14
L = Pendulum length in feet (6 ft)

My propeller weight is 8.2 lbs.
My oscillation period is 7.4 seconds
Calculated I is .478 slugft^2 or 6478 kgcm^2

Unfortunately the result exceeds the rating of the engine's propeller flange. This is a huge problem. Before purchasing the engine I had received assurance from Aeromomentum that it could drive the long wooden Culver Prop. Before purchasing the prop I had Culver props talk with Aeromomentum to verify the correct prop to fabricate. Now the prop turns out not to work. I shouldn't have this problem and feel misled by Aeromomentum. After further consultation with Aeromomentum I am informed that by replacing the engine flywheel with a heavier one I can correct the problem (at my expense). Replacing the flywheel requires some engine disassembly of course as well as my cooling system etc.
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Culver Prop's 80-44 Prop

Culver Prop's 80-44 Prop

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Bifilar Pendulum Jig

Bifilar Pendulum Jig

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Suspension Closeup

Suspension Closeup

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