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Beaux's Airdrome Fokker D.VII
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Date:  9-17-2007
Number of Hours:  1.00
Manual Reference:  
Brief Description:  Cutting form blocks for rudder ribs

Built a jig to cut the tapered forming blocks for the rudder ribs.

The 3 ribs taper from the 1 inch rudder spar to the 1/2 inch rudder bow and are 3 different lengths.

After building the push guide, I attached a 1/2 inch tall block about 1 inch from the push block. From the rear of the 1/2 inch block (where the wood will rest) I measured and marked the lengths of R4, R5 and R6 called for in the plans.

Starting with the longest rib R5, glued and braded a 1 inch tall block on to the marked push guide. I cut the taper for R5 and then removed that block. I then attached the block at the mark for R4 and cut that taper. Since the R6 rib was apx. 7 inches shorter than R4, I simply glued and braded another 1 inch tall block to the push guide.
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Tapered form block jig

Tapered form block jig

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Before cutting taper

Before cutting taper

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After cutting taper

After cutting taper

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