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Nigel & Nicks RV-7
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Date:  1-6-2018
Number of Hours:  4.00
Manual Reference:  DWG 7
Brief Description:  Rudder - Prime skins and stiffners

Because 0.016 is too thin to machine countersink, it must be dimple countersunk. Use a C-frame deep-throat dimpler/riveter as shown in Section 3. Remember that the pressure needed to dimple 0.016 is quite low.

Dimple the stiffeners and skin, and prime the parts if you choose. Now you are ready to rivet the skin and stiffeners together. BACK-RIVETING is the best technique here. See Section 5.6. Be sure you fully set the aft rivet in each stiffener…if you leave these standing too tall, they will interfere with the opposite skin when the rudder is assembled.

When back-riveting, the flush head rivets are taped in place with Van’s Special Riveting tape (See VAN'S ACCESSORIES CATALOG), Mylar, or Scotch 811 tape (masking or regular Scotch tape does not work well.)

The flush heads are placed on a flat, smooth plate of steel or hard aluminum. A small flat, cupped, or special sliding-sleeve set is used to make the shop head. If you are careful to keep the bucking surface clean, this method almost ensures clean, well-set rivets.
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Stiffners Primed

Stiffners Primed

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Stiffner and skin back riveted

Stiffner and skin back riveted

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