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JOHN'S WEB SITE
Work Logs Found: 521
Category Work Time: 917 Hours
 Date
Hours
Work Log Summary

Details

 01-23-2022
6.00
Skin Upper Surface or Right Wing
       

 01-23-2022
2.00
Final Prep Work to Skin Upper Wing
Details

 01-23-2022
1.00
Clean up After Skinning Upper Right Wing and finis
Details
       

 01-22-2022
1.00
Finish Final Sanding or Right Wing Upper Surface -
Details
     

 01-22-2022
1.25
Draw Fiberglass Alignment Lines on Upper Right Win
Details
       

 01-22-2022
3.00
Cut Fiberglass and Peel Ply for Right Wing Upper S
Details
     

 01-22-2022
0.50
Add Trailing Edge Alignment Supports to Jigs
Details
     

 01-21-2022
0.50
Trim and Prepare Right Wing Upper Wing Bolt Attach
Details
     

 01-21-2022
1.00
Sand Excess Expanding Foam and Add More to Upper R
Details
       

 01-21-2022
0.50
Flox Upper Right Wing Attach Bolt Access Port Inse
Details
     

 01-20-2022
0.25
Trim off Excess Fiberglass from Right Wing Upper A
Details
       

 01-20-2022
1.25
Final Shaping and Fiberglassing of Right Wing Uppe
Details
       

 01-20-2022
0.30
Add Expanding Foam to Continue Repair to Upper Rig
Details
     

 01-19-2022
0.10
Mark off Final Area Where Upper Right Wing Spar N
Details
     

 01-19-2022
1.25
Continue to Work on Right Wing Upper Attach Access
Details
       

 01-18-2022
1.25
Continue Shaping Right Wing Upper Access Port and
Details
       

 01-18-2022
1.00
Continue Sanding Right Wing Upper Spar to Final Sh
     

 01-17-2022
1.25
Continue Sanding Upper Right Wing Spar to Shape
Details
     

 01-17-2022
1.00
Begin Cutting Right Wing Upper Wing Bole Attach Po
Details
       

 01-16-2022
1.25
Begin Trimming and Planing off Excess Spar Materia
Details
       

 01-15-2022
0.50
Weight Down Upper Right Wing Spar to Cure
Details
       

 01-15-2022
1.00
Mask Off and Final Sanding and Vacuuming of Right
Details
     

 01-15-2022
7.00
Layup Upper Right Wing Spar
       

 01-15-2022
0.75
Clean All Roving Components with Acetone
Details
       

 01-14-2022
1.25
Rebuild Fiberglass Roving Stand to Accurately Posi
Details
     

 01-14-2022
1.00
Put Together and Position S-Glass Roving Wetting W
Details
       

 01-13-2022
2.00
Finish Rebuilding and Re-metering Epoxy Pump for u
Details

 01-12-2022
2.00
Continue Sanding Expanded Foam on Right Upper Wing
Details
     

 01-11-2022
2.00
Sand Expanded Foam off of Upper Right Wing Surface
Details
       

 01-10-2022
0.25
Finish Trimming Trailing Edge Support Foam
Details
     

 01-10-2022
1.00
Fill Wing Foam Dents with Expanding Foam
Details
       

 01-09-2022
0.25
Trim Excess Fiberglass from Spar Stub
Details
       

 01-09-2022
0.50
Trim Excess Fiberglass from Inboard Wing Spar Sect
Details
       

 01-09-2022
0.50
Repair "Snapped" Trailing Edge Corner
Details
     

 01-09-2022
1.25
Fill Shear Web "Gap" with Micro
Details
       

 01-09-2022
0.50
Begin Trimming Excess Support Foam from Wing Trail
Details
       

 01-08-2022
2.50
Remove Upper Wing Support Jigs and Replace with Lo
Details
       

 01-08-2022
0.25
Position Wing in Jigs, Upper Surface Up
Details
       

 01-03-2022
2.00
Build and Test Post-Curing Oven
Details
       

 01-02-2022
1.00
Disassemble and Begin Cleaning Epoxy Pump Parts wi
Details
       

 01-02-2022
0.75
Add Another Layer of Micro to Even Out Trailing Ed
Details
     

 01-01-2022
1.00
Trim Off Excess Cured Fiberglass from Sides and Tr
Details
     

 01-01-2022
0.50
Remove Bottom Right Wing Layup Peel Ply
Details
     

 01-01-2022
1.00
Re-align/Re-level Right Wing Trailing Edge
Details
     

 12-26-2021
5.50
Skin Bottom of the Right Wing
Details
       

 12-26-2021
1.00
Pincushion Bottom Right Wing Foam and Final Vacuum
Details
       

 12-26-2021
0.50
Flox Reinforcement Gap Around Right Wing Bottom Wi
Details
       

 12-26-2021
0.75
Final Vacuum of Lower Right Wing and Check Final A
Details
     

 12-24-2021
2.50
Cut Fiberglass and Peel Ply for Bottom Right Wing
Details
     

 12-21-2021
0.50
Finish Filling Right Wing Lower Surface Dings with
Details
     

 12-21-2021
1.25
Draw Fiberglass Skin Alignment Lines on Lower Righ
Details
     

 12-20-2021
0.50
Add Micro to Finalize Opening Area of Bottom Right
Details
       

 12-19-2021
0.30
Route out Foam Aroung Lower Right Wing Attach Port
Details
     

 12-19-2021
0.30
Finish Final Shaping of Right Wing Lower Attach Bo
Details
     

 12-19-2021
0.50
Cut Out Recessed Area Around Bottom Rt Wing Atch.
Details
     

 12-18-2021
1.50
Finish Sanding Expanding Foam from Lower Side Righ
Details
       

 12-16-2021
0.75
Finish Aligning Right Wing Trailing Edge Supports
Details
     

 12-16-2021
2.00
Build Upper Right Wing Spar Dam
Details
       

 12-11-2021
1.75
Add Alignment Strips to Trailing Edges of Jigs
Details
       

 12-10-2021
0.75
Remove Peel Ply, Trim, and Sand Spar Fiberglass Re
Details
       

 12-08-2021
1.50
Cut and Apply Fiberglass to Spar Section for Repai
Details
       

 12-01-2021
0.75
Flox Insert for Lower Right Wing Attach Bolt Acces
Details
       

 12-01-2021
0.50
Clean up fiberglass on lower right wing attach bol
Details
       

 12-01-2021
0.50
Begin Alignment of Right Wing Trailing Edge
Details
       

 11-30-2021
1.00
Fiberglass Insert for Lower Wing Attach Bolt Acces
Details
       

 11-30-2021
1.00
Clean Up Fiberglass at Wing Attach Port and Shape
Details
       

 11-29-2021
0.50
Sand off delaminated areas from wing shear web ext
Details
       

 11-29-2021
0.75
Reattach wing jigs that had come loose to the work
Details

 11-29-2021
1.75
Finish layup of lower right wing attach bolt acces
Details
       

 11-28-2021
1.25
Clean micro off of WA-4B and re-Alodine
Details
       

 11-28-2021
1.00
Begin sanding right wing lower spar to final dimen
Details
       

 11-27-2021
1.00
Use wood planer to begin removing excess spar mate
Details
       

 11-27-2021
0.50
Layout Right Wing Lower Wing Attach Port
Details
     

 11-27-2021
0.75
Layout and cut lower outboard wing attach bolt por
Details
       

 11-27-2021
0.25
Hotwire Right Wing Lower Attach Bolt Access Port
Details
       

 11-27-2021
0.50
Create jig to hotwire cut wing outboard attach bol
Details
     

 11-27-2021
1.00
Build Hotwire Jig to Cut Wing Bolt Attach Ports
     

 11-26-2021
0.20
Remove lower right wing spar dam
     

 11-10-2021
2.00
Finish aligning wing jigs
Details
       

 11-09-2021
1.25
Continue realigning wing jigs for bottom spar and
Details
       

 11-02-2021
3.50
Micro Fore and Aft Right Wing Sections Together
Details
       

 10-09-2021
0.75
Begin rounding over edges of aft secition of wing
Details
       

 06-05-2021
1.75
Begin Bolting Wing Jig Sections Together

 04-24-2021
1.00
Sand to Fine Tune Scarf Cuts
Details
     

 04-24-2021
2.50
Cut Scarf Joints on DWA-1, 2, 6, 7, and both 3's.
Details
     

 04-24-2021
1.00
Build Jig to Cut Scarf Joints on Wing Wood Inserts
Details
     

 04-22-2021
1.00
Begin Trimming Out DWA-2 and DWA-7
Details
     

 04-21-2021
0.75
Epoxy Side Plywood Pieces on to DWA-7
Details
       

 03-05-2021
0.50
Work on Trimming Out Wing Templates
Details
     

 03-02-2021
0.75
Examine Canard for Areas Needing Repair
Details
       

 02-28-2021
1.50
Cut out aileron templates
       

 02-27-2021
2.00
Continue fiberglass layup imperfection repairs
Details
       

 02-26-2021
1.00
Finish carving out exposed foam areas in canard.
Details
     

 02-26-2021
0.75
Continue sanding leading edge fiberglass transitio
Details
     

 02-25-2021
1.75
Continue carving out foam from exposed canard area
Details
       

 02-23-2021
1.25
Begin carving out foam from exposed areas of canar
Details
       

 02-22-2021
2.50
Trim Canard Trailing Edge and Start Sanding Leadin
Details
       

 02-21-2021
0.75
Taking care of some minor repairs to the canard la
Details
       

 02-20-2021
8.00
Skin Bottom of Canard
Details
       

 02-19-2021
0.50
Repair Canard Leading Edge with Expanding Foam
Details
     

 02-19-2021
1.50
Cut Fiberglass for Canard Upper Skin Layup
Details
     

 02-18-2021
2.00
Layout Lines for Canard Fiberglass Reinforcement P
Details
       

 02-13-2021
0.75
Flox Canard to Tip Transition Areas
Details
       

 02-13-2021
0.75
Fill Canard Core Joints
Details
     

 02-13-2021
1.50
Feather Canard Trailing Edge Foam and High-Density
Details
       

 02-12-2021
0.50
Add More Expanding Foam Repairs
       

 02-08-2021
0.50
More sanding...
Details
     

 02-07-2021
2.50
Sand off Excess Expanding Foam and Sand High-Densi
Details
       

 02-06-2021
2.25
Plane and Sand Cured Spar Close to Final Shape
Details
       

 02-06-2021
0.75
Add Expanding Foam to Spar/Foam Canard Transition
Details
       

 02-05-2021
1.00
Clean Up Shop after Spar Layup

 02-04-2021
10.50
Lay up Upper Canard Spar
       

 02-04-2021
2.00
Final Prep for Upper Canard Spar Layup
Details
       

 02-04-2021
1.50
Clean Up After Canard Spar Layup
     

 02-03-2021
2.00
Build Bridge Over Canard Tip to Hold Roving Wheel
Details
       

 02-02-2021
0.75
Sand to Roughen Up the Sides and Bottom of Upper C
Details
     

 02-01-2021
0.25
Rough-Trim High-Density Foam Inserts
Details
       

 01-31-2021
0.50
Add Additional Micro to High Density Foam Gaps
Details
     

 01-30-2021
0.50
Fill Gap in Fore and Aft Canard Sections with Micr
Details
     

 01-30-2021
0.50
Add Expanding Foam to Repair Leading Edge and Cana
Details
       

 01-29-2021
0.50
Anchor High-Density Foam Blocks into Canard w/Micr
Details
       

 01-28-2021
1.00
Reassemble Epoxy Pump
Details
     

 01-27-2021
1.00
Disassemble and Clean Epoxy Pump Resin Side of Dis
Details
     

 01-26-2021
2.00
Continue to Shape and Dry-Fit High-Density Foam In
Details
       

 01-25-2021
1.25
Continue Carving Holes For High Density Foam Inser
Details
       

 01-24-2021
1.75
Continue Carving Holes For High Density Foam Inser
Details
     

 01-22-2021
0.75
Continue Carving Holes for High Density Foam Inser
Details
       

 01-21-2021
2.50
Fill "Dents" in Foam, Layout Hard Foam Inserts, an
Details
       

 01-20-2021
2.25
Finish Setting Up and Leveling Jigs For Upper Cana
Details
       

 01-19-2021
2.25
Begin Setting Up Jigs for UpperCanard Layup
Details
       

 01-17-2021
3.50
Finish Shaping Trailing Edges of Canard
Details
       

 01-16-2021
2.25
Begin Cleaning up Canard Trailing Edges
Details
       

 01-13-2021
1.25
Remove Jigs from Tabletop and Clean Up
Details
       

 01-13-2021
0.50
Remove Dam and Trim off Excess Fiberglass from Cen
Details
     

 01-13-2021
2.00
Continue Cleaning up Excess Fiberglass from Layup
Details
     

 01-11-2021
1.00
Remove Peel Ply from Canard and begin Trimming Exc
Details
       

 01-11-2021
1.00
Remove Peel Ply From Canard And Begin Trimming Exc
Details
       

 01-09-2021
7.00
Skin Bottom of Canard
Details
       

 01-09-2021
7.00
Skin Bottom Of Canard
Details
       

 01-09-2021
2.00
Prep Canard for Bottom Skin Layup
Details
       

 01-09-2021
2.00
Prep Canard For Bottom Skin Layup
Details
       

 01-04-2021
1.25
Fill Pitot Tube Support Plate Main Opening with Wa
Details
       

 01-04-2021
0.50
Draw Fiberglass Alignment Lines on Canard
Details
       

 01-03-2021
0.75
Fill Screw Holes in Pitot Tube Support Plate with
Details
       

 01-02-2021
1.75
Cut BID Fiberglass and Cover all Fiberglass to Pr
Details
       

 01-01-2021
2.00
Cut UNI Fiberglass for Bottom of Canard
Details
     

 12-31-2020
0.25
Add Peel Ply to Trailing Edges of Canard
Details
       

 12-30-2020
2.50
Continue to Align Canard in Jigs
Details
       

 12-29-2020
3.00
Continue to Align Canard in Jigs
Details
       

 12-28-2020
2.25
Start Final Alignment of Canard in Jigs
Details
       

 12-27-2020
1.25
Anchor Canard Cores to Jig
Details
     

 12-22-2020
1.00
Sand Pitot Plate and Rivet in Nut Plates
Details
       

 12-22-2020
0.50
Micro Pitot Tube Support Plate into Canard
Details
       

 12-21-2020
1.75
Route Out Area for Pitot Tube Support Plate
Details
       

 12-18-2020
2.00
Construct Pitot Tube Support Plate
       

 12-16-2020
1.25
Use Expanding Foam to Perfect Canard Shape
Details
       

 12-14-2020
0.75
Use Expanding Foam to Perfect Canard Shape
Details
       

 12-10-2020
1.25
Use Expanding Foam to Perfect Canard Shape
Details
       

 11-24-2020
0.25
Layout Position for Pitot Tube Support Plate
Details
     

 11-24-2020
0.50
Begin Shaping Right Side Canard Tip
Details
     

 11-23-2020
1.50
Finish Shaping Right Side Canard Tip
Details
       

 11-22-2020
1.25
Continue Shaping Right Side Canard Tip
Details
     

 11-21-2020
0.75
Sand Filled Canard Wire Channel Smooth
Details
     

 11-21-2020
1.00
Begin Shaping Right Side Canard Tip
Details
       

 11-21-2020
0.75
Begin Shaping Left Side Canard Tip
Details
       

 11-20-2020
0.75
Fill Canard Wire Channel with Expanding Foam
Details
       

 11-19-2020
1.75
Shape Pitot Tube Base
Details
       

 11-19-2020
0.75
Final Shaping of Pitot Tube Support Mast
Details
     

 11-18-2020
0.50
Drill Holes in Pitot Support Mast Base
Details
     

 11-17-2020
1.50
Micro Canard Tips to Canard
Details
       

 11-10-2020
2.25
Align Canard Tips in Jigs
Details
     

 11-04-2020
0.75
Final Sand Epanding Foam
Details
     

 11-02-2020
1.25
Sand Canard Spar Expanding Foam
Details
       

 11-01-2020
1.00
Add Expanding Foam Along Canard Spar Edges
Details
     

 10-25-2020
2.25
Sand Canard Spar Flush
Details
       

 10-23-2020
13.50
Lay Up Bottom Canard Spar
Details
       

 10-18-2020
1.25
Build and Install Lower Spar Bridge Dam
Details
       

 10-10-2020
1.50
Fianl Sanding of Expanded Foam Repairs
Details
     

 10-01-2020
1.25
Use Expanding Foam to Repair Canard Foam Damage Ar
Details
       

 09-17-2020
1.00
Tech Counselor Inspection - Pall Mcallister
Details
       

 09-13-2020
3.00
Finish Canard Jig Alignment
Details
       

 09-05-2020
2.50
Remove Vertical Canard Jigs and Begin Realignment
Details
       

 09-03-2020
1.50
Micro Fore and Aft Canard Sections Together
       

 09-01-2020
1.75
Final Canard Core Alignment
       

 08-26-2020
1.75
Work on Canard Core Alignment
Details
       

 08-25-2020
1.50
Finish Canard Jig Construction
Details
       

 08-23-2020
0.75
Trim fiberglass of second edge of canard forward s
Details
     

 08-20-2020
6.50
Layup Forward Section Shear Web
Details
       

 08-18-2020
2.00
Cut Fiberglass for Canard Sheer Web
Details
     

 08-16-2020
0.75
Finish Shaping Canard Core Edges
     

 07-07-2020
1.00
Roundover Canard Leading Edge Core Edges
Details
       

 06-13-2020
2.25
Micro Canard Leading Edge Cores Together
     

 06-12-2020
2.75
Micro Canard Trailing Cores Together
Details
       

 06-11-2020
4.00
Micro leading edge canard cores together
Details
       

 06-10-2020
3.50
Work on Aligning Canard Jigs and Cores
       

 06-10-2020
6.00
Adjust foreward canard core lengths
Details
       

 05-28-2020
6.00
Set up jigs for forward canard core assembly
Details
       

 05-26-2020
1.00
Trim out shear webs on canard trailing cores
Details
     

 05-23-2020
2.00
Lay up aft canard sections shear webs
Details
       

 05-22-2020
1.50
Cut UNI fiberglass for canard trailing edge shear
Details
       

 05-21-2020
2.00
Clean up trailing canard cores and place in jigs
Details
       

 05-19-2020
1.00
Micro together second pair of trailing edge canard
Details
       

 05-17-2020
1.50
Micro'd together two of the training edge foam cor
Details
     

 05-16-2020
2.00
Test assemble one set of training edge cores
Details
       

 05-14-2020
1.50
Test fit trailing edge cores into jigs.
Details
     

 05-10-2020
4.00
Set up canard jigs for training edge core ass
Details
     

 05-04-2020
3.50
Hotwire split in canard cores for shear web
Details
       

 04-28-2020
1.50
Use expanding foam to repair hotwire error on one
Details
     

 04-28-2020
1.00
Final sand repair to canard and rudder cores
       

 04-15-2020
4.00
Use expanding foam to repair one canard tip and ru
Details
       

 04-14-2020
6.00
Construct canard jigs
Details
       

 04-13-2020
2.00
Micro new leading edge section to damaged canard t
Details
     

 04-03-2020
1.50
Trim out roots of both winglets. WINGLETS DONE!
Details
       

 04-02-2020
2.00
Close out root of winglet #2
Details
       

 04-01-2020
2.00
Close out root of winglet #1
Details
       

 03-26-2020
2.00
Cut blanks and mark layout lines for canard jigs
Details
     

 03-25-2020
0.50
Trim out winglet #2
Details
       

 03-24-2020
1.00
Prepare fiberglass for close out of winglet bases
Details
     

 03-23-2020
3.00
Skin side 2 of winglet #2 with two plies of UNI an
Details
       

 03-21-2020
3.00
Skin side 1 of winglet #2 with 2 layers UNI and pe
Details
       

 03-21-2020
0.75
Make small repairs to trailing edge of winglet #1
       

 03-15-2020
1.50
Set up winglet jigs and winglet #2 for skinning
Details
       

 03-14-2020
1.50
Prep second winglet for first fiberglass skin layu
Details
       

 03-14-2020
0.50
Continue work on antenna in second winglet
Details
       

 03-13-2020
1.50
Install antenna in second winglet
Details
     

 03-12-2020
0.50
Carve channel for coax antenna lead in winglet #2
Details
     

 03-07-2020
1.00
FINISHED MAIN SPAR!!
Details
       

 03-05-2020
2.25
Lay up 4 layers of UNI on top of main spar
     

 03-02-2020
1.75
Sand spar #2 in main spar to final dimension
Details
     

 02-29-2020
9.00
Layup spar #2 in main spar and peel ply
Details
     

 02-27-2020
1.50
Trim training edge of winglet #1 and remove wingle
Details
       

 02-24-2020
2.00
Sand spar #1 in main spar to final dimension
Details
       

 02-23-2020
3.50
Layup outboard side of winglet #1 with 2 plys of U
Details
       

 02-21-2020
11.00
Lay up Spar 1 in main spar and Peel Ply - LONG day
Details
       

 02-15-2020
3.00
Layup inboard side of winglet #1 with two plys of
Details
       

 02-14-2020
0.50
Prepare winglet #1 for layup #1
       

 02-10-2020
2.75
Set up winglet #1 on jigs
       

 02-04-2020
0.75
Sand winglet #1 leading edge and fill expanding fo
Details
       

 02-03-2020
0.75
Mask off leading edge of winglet and fill coax cha
Details
       

 02-02-2020
1.75
Embed coax in leading edge of winglet #1 and micro
Details
       

 02-01-2020
2.00
Install copper foil antenna in winglet #1, solder
Details
       

 01-31-2020
0.75
Cut channel for coax in winglet core #1 and prepar
Details
       

 01-25-2020
1.25
Layout location for winglet antenna
Details
       

 01-25-2020
1.25
Finalize shaping of foam and wood inserts in main
Details
     

 01-21-2020
2.50
Construct drilling jig and drill hole in winglet c
Details
       

 01-20-2020
2.50
Shape top foam piece of main spar
Details
       

 01-18-2020
0.50
Continue using expanding foam to repair winglet co
Details
       

 01-16-2020
0.50
Continue using expanding foam to repair winglet co
Details
     

 01-04-2020
1.00
Inspect hard point adhesion and cut foam insert te
Details
       

 01-04-2020
1.25
Epoxy all main spar foam inserts into place
Details
       

 01-04-2020
1.25
Cut main spar foam inserts
Details
       

 01-03-2020
0.75
Use expanding foam to repair winglet dings.
Details
       

 01-02-2020
1.25
Epoxy hard point laminates into spar
Details
       

 01-01-2020
1.50
Trim out first spar layup
Details
       

 12-31-2019
0.50
Shape top of winglet #1
Details
       

 12-24-2019
5.50
Finish canard templates and cut all canard cores
Details
       

 12-23-2019
6.25
Redo 6-layer base fiberglass layup
Details
       

 11-10-2019
0.75
Epoxy hardpoints into main spar DWA's
Details
     

 11-09-2019
4.25
Layup 6-layer fiberglass base layup
Details
       

 11-08-2019
0.75
Trim out hard point inserts for main spar
Details
     

 11-08-2019
0.50
Line main spar jig with contact release paper
Details
     

 11-08-2019
1.25
Cut fiberglass for main spar lauyups
Details
       

 11-05-2019
3.25
Lay up 1/4" thick fiberglass plate for hard points
Details
     

 11-03-2019
1.75
Route out for hardpoint inserts in DWA-4 and DWA-8
Details
       

 10-27-2019
1.75
Cut and laminate two DWA-5's
Details
       

 10-25-2019
2.25
Trim to final size DWA-4 and DWA-8
Details
     

 09-25-2019
0.25
Final laminate for DWA-4 and DWA-8. Looking good!
Details
       

 09-23-2019
2.50
Layup DWA-8 Laminate
Details
       

 09-21-2019
2.25
Layup DWA-4 Laminate
Details
       

 09-20-2019
8.00
Construct solid block form for DWA-4 and DWA-8
Details
       

 09-11-2019
1.00
Determined that spar was unacceptable and destroy.
Details
       

 07-04-2019
9.00
Lay up second spar in centersection spar.
Details
       

 06-23-2019
11.00
Lay up first spar in centersection spar.
Details
       

 06-20-2019
1.00
Cut a template from the drawings on the plans and
Details
       

 06-20-2019
2.50
Build jig and drill hole for antenna coax cable in
Details
       

 06-14-2019
0.75
Repair edges of center foam section for main spar
Details
       

 06-11-2019
0.50
Sand micro joint smooth on second winglet.
Details
     

 06-09-2019
2.00
Use epoxy and micro to attach upper and lower wing
Details
     

 06-06-2019
0.50
Sand micro joint smooth on first winglet.
Details
       

 06-04-2019
2.00
Use epoxy and micro to attach upper and lower wing
Details
       

 06-02-2019
0.10
Inspecting underside of centersection spar. I wil
Details
       

 06-01-2019
0.50
Sand down high point edges of curved wooden sectio
Details
       

 05-30-2019
2.50
Finish sanding middle foam section of centersectio
Details
       

 05-27-2019
2.00
Began to sand additional high density foam piece i
Details
     

 05-26-2019
1.75
Unmold spar from jig and trim fiberglass edges.
Details
       

 05-25-2019
0.75
Epoxy second piece of foam to forward face of main
Details
       

 05-24-2019
3.50
Lay in 6 layers of UNI into main spar jig.
Details
       

 05-24-2019
3.00
Install foam and laminated wood pieces into main s
Details
       

 05-21-2019
1.50
Finish cutting last piece of foam and finished tri
Details
       

 05-20-2019
1.50
Final trimming and fitting of foam inserts for ma
Details
       

 05-19-2019
2.00
Rough cut foam inserts for main spar and start to
Details
       

 05-18-2019
2.50
Make final alignment for main spar wood inserts an
Details
       

 05-13-2019
1.00
Finish sanding lower winglet spars.
Details
       

 05-02-2019
2.00
Layup second spars in lower winglets.
Details
     

 05-01-2019
0.75
Prep lower winglet channels for second spar layup.
Details
     

 04-30-2019
1.50
Plane and sand first spars on lower winglets to fi
Details
       

 04-29-2019
1.50
Finished cutting apart lower winglets after curing
Details
       

 04-28-2019
3.00
Layup lower winglet spar #1
Details
       

 04-27-2019
1.00
Final prep for winglet spar layup #1.
Details
       

 04-24-2019
1.00
Finish filling in gaps in spar "trough" with flox
Details
       

 04-22-2019
0.75
Begin filling in gaps between shear web layups wit
Details
     

 04-21-2019
1.00
Flox together Fore and Aft sections of lower wingl
Details
       

 04-21-2019
0.75
Begin final alignment markup on centersection spar
Details
     

 04-19-2019
2.00
Use Wet Flox to Attach Fore Lower Winglet Section
Details
       

 04-19-2019
1.00
Use Flox to Epoxy all 4 Fiberglass Hardpoints into
Details
     

 04-19-2019
0.25
Test Wetout of New Spar Roving. Seemed to Wetout
Details
       

 04-19-2019
0.25
Put Roving and Silica Gel Packets in Gasketed Stor
Details
       

 04-18-2019
1.20
Rout Out Area for Fiberglass Hardpoints in DWA-4 a
Details
       

 04-17-2019
0.75
Trim Away Support Foam to Allow for Laser Alignmen
Details
       

 04-16-2019
1.75
Repair Air Bubble in Winglet #1 Stub
Details
       

 04-11-2019
1.25
Trim all Fore and Aft Lower Winglet Shear Webs.
Details
       

 04-09-2019
1.75
Layup Aft Lower Winglet #2 Shear Web.
Details
       

 04-07-2019
1.25
Prep Aft Section of Lower Winglet #2 for Shear Web
Details
       

 04-07-2019
1.25
Cut Out Hard Points for Main Spar Inserts
Details
     

 03-31-2019
2.50
Layup Aft Shear Web on Lower Winglet #1
Details
       

 03-30-2019
1.25
Layup Forward Shear Web on Lower Winglet #2
Details
       

 03-29-2019
2.00
Prep Forward Section of One Winglet and Layup Shea
Details
       

 03-28-2019
2.00
Layup 21 plies for 1/4" Hardpoints for Main Spar
Details
       

 03-23-2019
1.50
Sand main spar jog side rails to final dimensions
Details
       

 03-21-2019
3.00
Cut fiberglass for first main spar layup, lower wi
Details
       

 03-20-2019
0.50
Apply final rails to main spar jig
Details
       

 03-17-2019
0.60
Add two more rails to main spar jig sides
Details
       

 03-16-2019
0.30
Attach MJS 5 to main spar jig
Details
       

 03-15-2019
4.00
Attach foam extensions to lower winglets
Details
       

 03-12-2019
2.00
Trim foam from lower winglets for shear web layup
Details
       

 03-11-2019
2.00
Cut foam supports for shear web extensions for low
Details
     

 03-03-2019
0.25
Success! Shear web on the test looks great! Now
Details
       

 03-03-2019
0.25
Re-attach lower trimmed sections to winglets
Details
     

 03-02-2019
2.00
Test lower winglet shear web layup using "poor man
Details
       

 03-01-2019
1.50
Build jig to hold lower winglet sections during sh
Details
       

 02-28-2019
2.50
Trim out DWA-8 and DWA-4 to final shape.
Details
       

 02-25-2019
1.50
Layup 8-ply plywood laminate for DWA-4
Details
       

 02-25-2019
0.30
Add final end pieces to DWA-5's
Details
       

 02-24-2019
2.00
Reinforce Jig prior to bending DWA-4
Details
       

 02-18-2019
1.50
Laminate 8 plys for DWA-8
Details
       

 02-14-2019
1.00
Cut new wooden parts to test new method to make DW
Details

 02-10-2019
4.00
Cut first DWA-8 to final shape and size
Details
       

 02-09-2019
0.25
Sand/clean up channels in one lower winglet core f
Details
     

 02-09-2019
2.50
Define ends of main spar on jig
Details
       

 02-07-2019
0.50
Laminate base 3-layers of plywood for DWA-5's
Details
     

 02-06-2019
0.75
Epoxy leading edge pieces of .7" cutoffs of lower
Details
       

 02-05-2019
4.40
Epoxy lower winglet leading edge pieces together
Details
       

 02-04-2019
2.00
Bend plywood sheets for DWA-8 and DWA 4
Details
       

 02-02-2019
1.75
Cut .7" from bottom of lower winglet cores
Details
       

 01-12-2019
1.50
Remove lower winglet leading edge for shear web la
Details
     

 01-09-2019
3.50
Re-cut lower winglet cores
Details
       

 01-03-2019
2.50
Test three methods to prevent shear web lifting
Details
       

 09-01-2018
2.50
Cut all winglet jigs
Details
     

 07-22-2018
1.00
Cut two Winglet WWA-1's
Details
       

 07-21-2018
1.50
Beginning lower winglet shear web construction
Details
       

 07-20-2018
1.50
Cut templates to cut winglet shear web
Details
     

 07-18-2018
0.25
Reattach .7" bottom sections to lower winglets.
Details
       

 07-16-2018
0.75
Laminate WWA-1's and DWA-5's
Details
     

 07-16-2018
2.00
Attach leading edge sections to lower winglets.
Details
       

 07-16-2018
0.25
Attach leading edge pieces to .7" winglet cutoff s
Details
       

 07-15-2018
1.50
Test laminate DWA-4 and DWA-8's
Details
       

 07-14-2018
0.50
Cut off lower .7" of lower winglet sections
Details
       

 07-10-2018
2.25
Re-Hotwire New FC-10 Blank
Details
       

 07-09-2018
1.00
Cut blanks for Winglet Jigs
Details
     

 07-08-2018
1.00
Add internal bridges and top to main spar jig
Details
       

 07-07-2018
0.25
Join halves of main spar jig together
Details
     

 07-06-2018
4.00
Successfully cut all 4 winglet cores
Details
       

 07-04-2018
2.00
Successfully hotwire FC-2, FC-3, FC-11 and FC-12 W
Details
     

 07-03-2018
0.75
Add internal supports for main spar jig
Details
       

 07-02-2018
1.00
Continue laying out winglet layout lines
Details
     

 07-02-2018
1.00
Continue gluing up main spar jig
Details
       

 07-01-2018
0.50
Layout template alignments lines for FC-17 lower w
Details
     

 07-01-2018
2.00
Finsih truing up foam billets and layout template
Details
     

 07-01-2018
0.50
Begin gluing up main spar jig
Details
     

 06-30-2018
4.00
Assemble replacement foam billet blanks for wing c
Details
       

 06-29-2018
3.00
Begin putting together new main wing foam billets
Details

 06-28-2018
1.50
Test cut winglet with new power supply and wire in
Details
       

 06-25-2018
1.50
Finish prepping foam for winglet cutting test
Details

 06-22-2018
0.50
Evaluate hardpoint test
Details
       

 06-20-2018
1.25
Assemble foam blanks for winglets
Details
       

 06-19-2018
1.00
Make test layup of bent hardpoints
Details
       

 06-17-2018
0.50
Adjust bending jig alignment guides to fit
Details
     

 06-16-2018
1.00
Add alignment guides to bending jig.
Details
       

 06-15-2018
0.25
Finish sanding MSJ-1's and test final angle.
Details
       

 06-14-2018
1.50
Cut MSJ-1's, 10's, 11's, and 12's.
Details
       

 06-14-2018
0.25
Begin sanding MSJ-1's to final shape and size.
Details
       

 06-10-2018
0.75
Finish gluing up bending jig
Details
       

 06-07-2018
0.50
Continue guling up bending jig
Details
     

 06-04-2018
0.50
Glue up first part of bending jig
Details
     

 05-31-2018
0.75
Finish cutting all parts for DWA-4 and 8 Bending J
Details
       

 05-30-2018
1.50
Layout DWA 4 and 8 bending jig can cut first piece
Details
     

 05-29-2018
0.50
Continue trimming out wood for Main Spar jig
Details

 05-28-2018
1.25
Rough cut wood for Main Spar jig and DWA-4 & 8 Ben
Details
       

 04-07-2018
1.50
Trim foam blank for second lower winglet
Details
     

 03-31-2018
2.00
Trim second set of replacement foam billets for la
Details
     

 03-27-2018
2.00
Trim first set of replacement foam billets for la
Details
     

 03-05-2018
0.10
NEW FOAM!!!
Details
     

 02-13-2018
2.00
Test New Hotwire Saw
Details
       

 08-26-2017
1.50
Remaking a few templates
Details
       

 08-05-2017
0.50
Cut Main Spar in Half
Details
       

 05-29-2017
1.50
Build new hotwire saw.
Details

 05-28-2017
0.25
Cut wood for new hotwire saw.
Details

 05-27-2017
0.25
Test cut core - Kind of a C+ result.
Details
       

 05-26-2017
1.00
Drill holes in small squares and prep for long cut
Details

 05-26-2017
1.50
Cut test templates for hotwire trial
Details
     

 05-25-2017
3.00
Trim out a portion of Black Billet
     

 05-24-2017
3.00
Trim out Blue Billet
     

 05-23-2017
1.50
Set up cutting table for straight cuts
     

 05-22-2017
2.00
Trim out Green Billet
Details
       

 05-21-2017
2.00
Square off and set up for long diagonal cut on Gre
Details
     

 05-20-2017
3.00
Trim out Brown Billet
Details
     

 05-19-2017
3.00
Trim out Red Billet
Details
     

 05-18-2017
3.00
Trim out Orange Billet
Details
     

 05-17-2017
2.00
Square off first new Buoyancy Billets
Details
     

 04-16-2017
2.00
Glue new template sheets to formica sheet.
Details
     

 04-14-2017
4.50
Printing new sheets for templates
Details
       

 02-18-2017
3.00
Finish squaring off first foam block and cutting t
Details
       

 02-11-2017
4.50
Start trimming out first foam block.
Details
       

 02-04-2017
0.50
The spar is finished!
Details
       

 02-03-2017
0.75
Baking the Centersection Spar for 15 hours at a ni
Details
     

 02-02-2017
2.00
Install spar in jig, and finish prepping for post-
Details
       

 01-31-2017
0.50
Modify bulb setup to prevent overheating
Details

 01-30-2017
1.50
Test heating of post-cure oven.
Details
       

 01-29-2017
2.25
Build bottom of post-cure oven and position light
       

 01-28-2017
0.25
Caulk inside seams of top of post-cure oven.
Details
     

 01-28-2017
2.00
Build Light bar heat source for post-cure oven.
Details
       

 01-27-2017
2.00
Assemble top of Post-Cure Oven
Details
       

 01-23-2017
2.00
Assembling foam planks for sides and top of post-c
Details
       

 01-21-2017
0.50
Purchase foam for post-cure oven. Construction st
Details
     

 01-11-2017
0.50
Tried a different hair dryer but only on high heat
Details

 01-10-2017
1.25
Construct and test post cure plastic oven.
Details
       

 01-09-2017
1.00
Trim out finished centersection spar!
Details
       

 01-07-2017
0.50
Slurry foam and wet out foam and spar caps with ep
Details
       

 01-07-2017
4.50
Layup 4 layers UNI and final peel-ply on Forward F
Details
       

 01-07-2017
1.50
Final sanding of centersection spar, masking & lin
Details
       

 01-04-2017
1.00
Mask off spar caps and feather foam and wood trans
Details
       

 01-04-2017
1.25
Cut UNI and peel ply for final centersection spar
Details
     

 01-03-2017
2.50
Clean the shop!
Details

 01-01-2017
2.00
Finish cleanup of spar caps
       

 01-01-2017
0.25
Add alignment lines for final UNI layup on centers
Details
       

 12-27-2016
1.50
Plane down excess roving on spar caps
Details
       

 12-25-2016
0.75
Remove peel-ply from spar cap layup and continue c
Details
       

 12-24-2016
1.00
Begin cleanup after second centersection spar cap
Details
       

 12-23-2016
9.00
Finish second centersection spar cap layup.
Details
       

 12-23-2016
2.00
Epoxy up to temperature, begin centersection spar
Details
       

 12-22-2016
1.00
Pre-measure epoxy for second spar cap layup.
Details
       

 12-21-2016
1.00
Remove duct tape and start cleanup of spar cap.
Details
       

 12-17-2016
11.00
Layup first Centersection spar - and, the aftermat
Details
       

 12-17-2016
2.00
Finish prep work for centersection spar layup
Details
     

 12-14-2016
2.50
Finish construction and testing of roving "de-sizi
Details
       

 12-11-2016
2.00
Sand Centersection Spar "Troughs"
Details
       

 12-01-2016
0.75
Test MGS Epoxy
Details
       

 12-01-2016
1.25
Continue working on roving de-sizing fixture
Details
       

 11-29-2016
2.00
Begin construction of roving "anti-sizing" fixture
Details
       

 11-20-2016
0.50
Begin checking airfoil templates for accuracy. Sl
Details
       

 11-19-2016
1.50
Begin adding roving only to find out that my rovin
Details
       

 11-18-2016
1.00
Final prep of roving setup and prep of centersecti
Details
       

 11-17-2016
1.00
Setup roving area with main spar. Tomorrow night
Details
       

 11-17-2016
2.00
Assemble roving support/dispensing stand.
Details
       

 11-16-2016
1.00
Finish constructing roving support/dispensing stru
Details
       

 11-16-2016
1.00
Construct roving roller
Details
     

 11-15-2016
2.00
Prepare final parts for roving support structure
Details
       

 11-14-2016
2.00
Begin construction of the roving support stand.
Details
       

 11-13-2016
1.50
Final smoothing of foam to plywood transitions of
Details
       

 11-13-2016
0.75
Back to the original roving plan. 8 strands look l
Details
     

 11-13-2016
0.50
A little more cleanup needed but almost ready for
Details
     

 11-12-2016
0.50
Creating an add-on to the wetting wheel to allow f
Details
       

 11-11-2016
2.50
....sand, sand, sand, sand, sand...DONE!!
Details
       

 11-10-2016
2.00
Sand, sand, sand, sand, sand.....
Details
       

 11-10-2016
0.25
Attached metal guards to protect fibreglass edges
Details
     

 11-09-2016
1.25
Continue sanding additional foam on centersection
Details
     

 11-08-2016
0.50
Weights off and beginning to sand foam to shape.
Details
     

 11-07-2016
0.50
Sand edges of centersection spar to final shape.
Details
     

 11-07-2016
1.00
Epoxy additional foam to forward center area of ce
Details
       

 11-06-2016
1.25
Excess fiberglass removed and spar pried out of ji
Details
       

 11-06-2016
0.50
All weights and clamps off and peel-ply removed
Details
       

 11-05-2016
0.50
After last evening, clean up only today. 27 epoxy
Details
     

 11-04-2016
3.50
Lay in 6 layers UNI into centersection spar jig
Details
     

 11-04-2016
1.50
Add in all internal spar components, clamp and wei
Details
       

 11-03-2016
0.75
Wood blocks ready with clamps for tomorrow!
Details
       

 11-03-2016
3.50
Epoxy Hot Box ready for tomorrow! Nice toasty 95
Details
       

 11-02-2016
0.01
Ready for Fiberglass!!
Details
     

 11-02-2016
1.00
Line Centersection Spar Jig with Contact Paper
Details
       

 11-02-2016
1.00
Edge Centersection Spar Jig with Packaging Tape
Details
       

 10-31-2016
0.75
Mark Outline Position of all Centersection Interna
Details
       

 10-31-2016
0.50
Final Fitting of Internal Centersection Spar Parts
Details
       

 10-31-2016
0.40
Add Temporary Alignment Nails for DWA-5 Positionin
Details
       

 10-20-2016
0.75
Final adjustment of DWA-5's
Details
       

 10-19-2016
1.00
Begin to dry-fit all Centersection Spar internal p
Details
       

 10-18-2016
1.50
Cut 18 pieces of UNI fiberglass for Centersection
Details
       

 10-10-2016
0.25
Clean up/Finish DWA-5's
Details
     

 10-08-2016
1.50
Trim DWA-5 Hardpoints and Epoxy into DWA-5's
Details
       

 10-07-2016
2.00
Trim DWA-5's to shape
Details
       

 10-06-2016
0.50
Test fit and set Final Alignment of DWA-4 & DWA-8
Details
       

 10-05-2016
0.50
Sand and Clean Up DWA-4 & DWA-8
Details
       

 10-04-2016
1.00
Wet Flox WA-1's into DWA-4 and DWA-8
Details
       

 10-03-2016
1.50
Final shape all foam for main wing spar
Details
       

 10-02-2016
2.25
Begin cutting foam for main wing spar
Details
     

 09-30-2016
1.00
Finish main wing spar foam templates
Details

 09-29-2016
1.25
Cut templates for main wing spar foam inserts.
Details
     

 09-28-2016
1.50
Finish alignment lines on main spar jig.
Details
     

 09-27-2016
2.50
Layout alignment lines on main spar jig
Details
       

 09-26-2016
2.00
Lay up 1/4" fibreglass for WA-5 hardpoints
Details
     

 07-29-2016
2.75
Construct Bulkhead FS-180
Details
     

 07-22-2016
3.75
Construct Bulkhead 153
Details
     

 06-18-2016
4.75
Construct bulkhead 144.5
Details
       

 05-27-2016
3.25
Construct Front Seat Bulkhead
Details
     

 05-07-2016
5.50
Construct Bulkhead FS 73
Details
     

 04-16-2016
5.00
Construct Bulkhead FS 57
Details
     

 03-05-2016
4.00
Construct Bulkhead FS-47
Details
     

 11-14-2015
3.00
Final shape DWA 4 & 8
Details
       

 10-30-2015
3.00
Cut plywood and bend to form DWA-4 & 8
Details
       

 10-04-2014
14.00
Finish Main Spar Jig
       

 05-19-2007
0.50
Test epoxy mix
Details

 05-19-2007
0.50
Add one set of legs to fiberglass cabinet
Details

 05-18-2007
0.75
Clean, Charge, and Recalibrate Epoxy Pump
Details

 05-16-2007
0.50
Calibrate Epoxy Pump
Details

 05-15-2007
10.00
Finish building benches
Details

 05-08-2007
5.00
Build fiberglass cabinet support
Details

 01-07-2007
1.00
Prime and paint folding cutting table sections
Details

 01-06-2007
2.00
Build folding cutting table sections
Details

 01-05-2007
2.00
Finish cutting wood for fiberglass cabinet and tem
Details

 01-05-2007
2.50
Build one 4' bench and start folding table constru
Details

 01-04-2007
2.50
Cut wood for templates and fiberglass cabinet
Details

 01-03-2007
1.50
Assemble Bench Legs
Details

 01-01-2007
2.50
Cut wood for benches
Details










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